Essential Tools for Precision Machining
Precision machining is one of the primary industry processes adopted by many manufacturers in recent times. Reliable and quality tools are the key to successful machining operations to assure good quality products with utmost precision and high degree of accuracy. In this article, we will explore some of the essential and ideal tools used by most machinists to increase productivity and efficiency for any precision machining requirements.
Calipers are one of the essential measuring tools that are used to measure internal diameters, external diameters and depts of workpiece accurately and efficiently. There are many types of calipers available in the market to meet different specific requirements such as spring calipers, outside calipers and inside calipers. On top of that, vernier calipers, dial calipers and electronic calipers are the most popular types of calipers among the professionals as the display measurements (in/mm) are easy to read and its jaws are adjustable easily to fit the object for measurements.
2. Dial Indicators
Dial indicators are precision measuring instruments used for measuring small linear distances or alignment of workpieces. They provide highly accurate measurements in both linear and angular measurements. They are extremely accurate and can indicate even the smallest movements or deviations in an object. The dial indicators are engineered with different ranges, graduations, and dial readings to meet different specific machining requirements. The dial indicators are easy to handle and can be configured in many ways so that they can be adjusted according to your requirements.
Micrometers are one of the essential measurement instruments used by most machinists for the accurate and precise measurement of length, depth, and thickness of workpieces. The micrometers are usually handheld and equipped with a measuring scale engraved on the tool body. Inside micrometers and outside micrometers are the most common types of micrometers used by professionals. They are available in a different range of sizes in imperial or metric sizes.
4. Drill Bits
Drill bits are engineered to drill holes in a variety of materials such as ceramic, wood, metal, plastic, and concrete. The drill bits come with various sizes and shapes to meet different machining requirements. Featuring quality and high-speed steel materials to ensure proper bit performance and rugged durability on any tough surfaces. The drill bits are normally used together with drill tools to carry out any drilling job. The drill bits are powered by the chuck of the drilling tools which rotates them at high speed and then moves in and out along its axis.
There are various types of clamps available in the market however they all perform the same basic function by clamping and fastening the workpiece firmly or in a stable right angle to support any machining tasks. The clamps are versatile tools and commonly used in the workshop or factory. From light duty C-clamps to heavy duty clamps, they are available in various sizes and designs to meet different job requirements.
6. Combination Square
Combination Square is one of the multi-purpose marking and measuring tools you must have in your toolbox. The combination square is widely used for measuring 90° and 45° angles, lengths, and depth of the workpiece accurately and quickly. Most of the combination squares consist of a rule or blade for reading the measurements and marking. Some combination squares consist of a protractor head to set and mark angles. Versatile tool, lightweight and high visibility, the preferred choice for most machinists.
7. Deburring Tools
Deburring tools are handheld tools used to remove burs, fillings, debris, and excess metals from the rough edges and holes of workpiece quickly and easily. Made of high-quality steel for durability and ease of use. These deburring tools offer fast, efficient, and economical solutions for removing burs and fillings, providing a smooth surface on your workpiece. Ideal for any sawing, cutting, and drilling tasks.
Sanders are one of the essential and high-performance power tools for precision machining tasks as they are used for polishing, smoothing, or finishing on a variety of surface materials such as wood, metal, or plastic. Basically, the abrasive sanding papers are attached to the sanders to speed up the finishing and polishing process by its power and high speed of rotation. The sanders feature a conveniently located on/off switch for easy one-handed operation. There is a wide selection of sizes and designs of sanders from various brands.
9. Taps and Internal Threading Tools
Taps and internal threading tools are essential machining tools used to create screw threads inside the workpiece. A tap is a threading tool used to form and cut threads in the female portion of a mating pair which create the threads inside a hole. (e.g. Nut). The taps come with a wide selection of sizes (in/mm) with different types of thread such as NPT, BSP, BSPT to meet different machining requirements.
10. Dies and External Threading Tools
Dies and external threading tools are essential machining tools used to create screw threads on the external surface of the workpiece. A die is used to form and cut the screw threads in male portion of a mating pair (e.g bolt). The Dies are come with a wide selection of sizes (in/mm) with different types of thread such as NPT, BSP, BSPT to meet different machining requirements.
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